How to Start a Carpet Recycling Business

Carpet recycling is a medium to large scale enterprise. The company requires an experienced management team, partners and advanced technology.

The main objective of a carpet recycle plants involves recovery of fibre and plastic products. You also need an operational plan, funding and ideal location.
carpet waste
Why Carpet Recycling
Carpet recycling is profitable because you have 95% recyclable material. Many progressive countries provide grants and incentives to plants. The business aids the environmental and is moderately challenging.
  • 95% recyclable material
  • Lots of government grants and incentives
  • Soon outright ban on carpet waste( Already in effect in California)
  • Reduction of landfill sites
  • Highly profitable venture
Economic Benefit of Carpet Recycling
Recycling plants provides a cost effective, safe and fast method to treat recyclable waste. The materials collected are used in new carpets, car parts, carpet padding and plastic lumber. This effectively reduces landfills and green house effect.
Carpet Recycle Products
  • Carpet padding
  • Plastic lumber
  • New carpet
  • Car parts
  • Renewable energy
Raw Materials
Apart from elements that go into the recycling process the main material are carpets and pads. Carpets and pads must be dry and rolled separately. Other waste materials such as plastic bags, garbage, nylons or scrap carpet are not acceptable.
Carpet Waste
There are a few materials within carpet waste. Carpet waste materials include bitumen, PVC, Nylon, PP, wool and foam. Carpet dust is also a scalable and sellable commodity.
  • Nylon
  • PP
  • Wool
  • Foam
  • PVC
  • Bitumen
Functions of a Carpet Recycling Plant
A carpet recycling plant undergoes various functions. The main objective is to turn waste into reusable products. The recycle plant carries out the sorting, fibre pile splitting and size reduction.
Carpet Recycling Technology
There are a few methods used to break down used carpets. However, modern technology includes cryogenics and ultrasonic’s.
The cryogenic technology is used to freeze carpet waste and recover fibre. While ultrasonic technology effectively cleans dirty fibres.
The carpet is separated, purified, shredded and granulated. Briquetting transforms the waste into renewable energy. You need adequate funding to purchase the expensive equipment.
Recycling Technology
  • Briquetting
  • Cleaning
  • Purifying
  • Shredding
  • Separation
  • granulation
Management Team and Project Partners
A carpet recycling plant needs a knowledgeable management team. Your team should consist of engineers, chemical scientists and carpet recycling expert.
You need people with business experience alongside a professional with knowledge of carpet manufacturing and product marketing.
Your project partners should include engineers for equipment installation, repairs, supply, maintenance and servicing. You can liaison with funding partners and safety experts. 
Rubber and Carpet Manufacturing Business
How to Start a Carpet Recycling Plant
Start by writing a comprehensive business plan. Hire a professional In the industry to write the plan.
Then register the business as a LLC and find a good factory location. You need technological partners to supply, install and repair equipment.
Alongside your partners, present your business plan to a bank of industry. You can sell startup equity or find some core investors.
Find out government zoning and waste recycling guidelines in your country. A moderately sized recycling plan could operate effectively with 10 staff.

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